Thus far, we've used pin nailing as the method to join most stacked frames to each other. This involves laying both frames face down (on a cloud of angel feathers), with the smaller inside the larger (the other way around is trickier), shimming between the two with mat strips if needed, and nailing from the inner frame into the outer. Lately, I've designed a couple of stacks with a wide outer moulding (i.e. 4") and a narrow inner moulding (i.e. 1/2" wide across the back), and it's brought up a question from something else I do.
A couple of years ago, we switched from joining our frame fillets with glue in a vise and then laying them face down inside the inverted frames, gluing in with an effective yet somewhat Byzantine assortment of rubber bands and Fletcher points, then leaving to dry, to another method. Namely, cutting said fillet sticks a tad bit longer than the frame legs, gluing them in with Fletcher points but no rubber bands, (saving the planet, one unused rubber blob at a time), and leaving them to dry. Once they have dried, we (meaning, my husband) sand(s) the fillet ends to match the ends of the sticks, then joins the frame. For length, we of course glue the fillet into the whole stick, but we do a lot of chops, ergo the complication.
With this in mind, I've been wondering how it would work to apply the same method to stacking tiny frames inside large ones. This weeks is 40 x 53, with the aforementioned frame widths, and it seems that gluing the wee frame into the larger, then sanding to size might work pretty well. Then I recall the two things about our nifty new fillet system that still need finessing, (the occasional tipped fillet that then meets at a weird angle in the corner, and the occasional non-tipped fillet that still meets a a weird angle in the corner), and think, maybe it's not such a good idea after all. But I can still imagine gluing the wee legs into the big frames, sanding to size and joining, so is it a good idea?
Thanks to anyone who's made it this far and is still able to communicate in complete sentences. We await your replies.
A couple of years ago, we switched from joining our frame fillets with glue in a vise and then laying them face down inside the inverted frames, gluing in with an effective yet somewhat Byzantine assortment of rubber bands and Fletcher points, then leaving to dry, to another method. Namely, cutting said fillet sticks a tad bit longer than the frame legs, gluing them in with Fletcher points but no rubber bands, (saving the planet, one unused rubber blob at a time), and leaving them to dry. Once they have dried, we (meaning, my husband) sand(s) the fillet ends to match the ends of the sticks, then joins the frame. For length, we of course glue the fillet into the whole stick, but we do a lot of chops, ergo the complication.
With this in mind, I've been wondering how it would work to apply the same method to stacking tiny frames inside large ones. This weeks is 40 x 53, with the aforementioned frame widths, and it seems that gluing the wee frame into the larger, then sanding to size might work pretty well. Then I recall the two things about our nifty new fillet system that still need finessing, (the occasional tipped fillet that then meets at a weird angle in the corner, and the occasional non-tipped fillet that still meets a a weird angle in the corner), and think, maybe it's not such a good idea after all. But I can still imagine gluing the wee legs into the big frames, sanding to size and joining, so is it a good idea?
Thanks to anyone who's made it this far and is still able to communicate in complete sentences. We await your replies.