And that took how long, and you get how much per hour?
I haven't done one of these puppies before. I wanted to do it, regardless of the time so that I would know what is required the next time one came in the door. The extra setup/resetup time was 60+ minutes for my dual chopsaws/vnailer and that included cutting/joining scrap to test the setup and resetting the saws two times.
You also need something in the way of a specialized tool to join hexagons
My VN-42 will do 4, 6 and 8 sided frames so I used that. I'm not sure if I like breaking down the normal 90 degree setting, but I did it to see what it takes.
The frame is done. Like I said above, I haven't done one of these. You can never really know what something takes until you do one. For those of you who haven't done one, here are some comments.
1. Setting up the chop saws. Hex frames are cut at 30 degrees. I set mine up, and then cut some scrap for a small frame. I had to reset/recut two times to fine tune the angles. If I do one again, I will have to resetup again in the same fashion. Had to set up my saws for normal frames after this was done.
2. Joining. The VN-42 will join a hex frame but it uses the normal 90 degree vnails. In a perfect world, it should take 120 degree vnails (no such animal - minor point). The top clamp won't adjust from it's 90 degree angle. For a sloped frame like the one I used the clamp wouldn't sit properly along the slope and some of the rear nails didn't go in fully. Had to restup my vnailer for normal frames after this was done.
For the pain and suffering, $25 is way too little. If someone brings another one of these in, I'm going to take JFeig's advice and double the price. Total extra time for everything above a normal frame was a little over an hour.
My first attempt was a good learning experience, but I may turn down future multi-sided jobs or price them high.