Joe,
My name is Cornel. North is somebody else, further up North from where I live.
I may sound, at times, like I'm advocating for Munn's product, but I'm just using Munn’s well recognized name as to refer to a certain frame-making professional level and quality, which in their case used to be even higher than it is today.
I am not surprised with the quotes that you've got from Munn. The catalog price per foot is just the puppy in the window. Compo corner leaves and stripes come as extras and you pay a price for each. There is a minimum footage/oversize and different finish charges to be taken into account as well. If you insist on a certain (unavailable) ornamentation and profile the future frame must be, the manufacturer must tool up before starting the job and a significantly high cost is to be added to the price, regardless how good or bad that frame design is.
Munn is marvelously equipped to give you historically legitimate frame reproductions and, if the historical accuracy is of prevailing importance to you, there is no better source that I can recommend than Munn. You may find somebody able to top Munn's quality and price for one specific type of frame, but not all across the board, because only Munn has been well located and well connected for fifty years now (reliable too) as to become a frame academy. It must have seen, touched studied and copied all the best original frames an opulent and refined New York (and the entire North-East coast) had acquired in centuries.
Having said this, I admire your determination for making a large oval frame in house and take the opportunity to point a few milestones that you need to consider and solve before you get there, if you are to stay a chance to end up not losing big money with this project and still go back to have it done by Munn.
1. A large oval frame is made of many more than the four pieces of wood a small oval frame must be made of. Proper clamping system and slow to set glue is a must.
The larger and more pieces you get, the harder to join them together and the more critical accuracy is.
2. The slightest inaccuracy compounds many times over with parts’ number and their size. Professional tools and machineries along with qualified woodworkers is a must.
3. In all coastal cities wooden objects suffer greatly with seasonal humidity changes. Properly dried and chosen wood is a must if future warping and joint failures is to be avoided.
4. Trepidations and uneven feeding of the work in are likely to ruin the job. Light, less powerful portable machines and improvised fixtures are to be avoided.
5. A thick coat of gesso is required, but wet gesso tends to feed water into the wood and joints are put in danger even before seasonal humidity level changes are to be taken into consideration.
6. Sending and profiling gesso is not pleasant nor an easy job to do. Bad edges and poorly sanded panels show up worst after gilding.
7. Commercially available compo is of miserable quality. Commercially available compo ornaments have little to do with frame-making. Most are just decorations conceived in the poorest taste possible, that type old provincial ladies would enjoy at Christmas time.
There must be a good explanation why InLine Oval frames look and cost as they do and why Munn’s is not concerned with their "papier machee tuxedo like" competition.
Other than these, making a wooden oval frames is an easy, fun, good money making machine.
[ 08-31-2003, 04:00 PM: Message edited by: American Choice ]