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Message: [QUOTE="CHolt, post: 1138028, member: 19145"] Mounting the mirror to the wall and trimming it is ideal. I have a job coming up with nearly the same specifications, but the customer does not want to permanently mount the mirror. I plan to build a substrate for the mirror equal to the rabbet width minus the mirror thickness and mastic the mirror to that. The wall facing layer of the substrate will be 3/4" plywood. I will relieve much of plywood weight by cutting out two large squares side by side, in effect it will be a strainer without joints. I will cut out the squares with a vee bit on my CNC, so the edges of the cutouts can mate to french cleats on the wall. [/QUOTE]